Mobile mini plant

A new era in construction! No more logistical costs.
Manufacture building materials in the required quantities on site!

Mobile mini plant

Mobile building material manufacturing miniplant,
including manufacturing of wall stone, insulated building blocks, paving slabs and kerbstone

The Grant from the International Bank for Reconstruction and Development
implemented by the consortium of the Kazakh-British Technical University,
Ideal Systems Production Company and Recon Group

 

We present you the innovative mobile building material manufacturing miniplant. The project was made possible thanks to the grant from the international bank for reconstruction and development and the consortium of kazakh-british technical university, ideal systems production company and recon group. The patented production line was successfully tested and demonstrared its high efficiency. To date, 50+ buildings have been constructed using our building blocks.

Мобильный мини завод

We perceive construction companies as the main customer of the mobile miniplant. Our solution will make it possible to solve several major tasks faced by developer: fast delivery of the plant to the construction site and setting up the production line, as well as abandonment of costly logistics of finished building materials and warehouse space. Changeable molds ensure the production of IDEAL building blocks, paving slabs, wall stones and kerbstone.

All this will make it possible to obtain ready-made building materials basically at their prime cost directly on site. High productivity coupled with no overhead costs will guarantee a high payback rate of the mobile miniplant, reduce construction time and per square meter price. The plant lifespan exceeds 7 years.

Benefits of mobile plant

Benefits of mobile plant Benefits of mobile plant Benefits of mobile plant
Mobile and compact
Everything fits into a 20-foot container

Quick production line setup Within 24 hours and further dismantling

High performance
Up to 600 pcs of ideal blocks, up to 180 m2 of paving slabs, up to 2,400 pcs of wall stones and up to 450 lineal m
7+ year lifespan Diverse products range Quick payback of the plant

7+ year lifespan

Diverse products range
Thanks to changeable molds
Quick payback of the plant
due to low prime costs and the fine-tuned technological process

 

Output per shift of the mobile plant

IDEAL BLOCK IDEAL QUOIN BLOCK IDEAL BLOCK INDUSTRY IDEAL PARTITION  BLOCK
600 PCS
IDEAL BLOCK
600 PCS
IDEAL QUOIN BLOCK
600 PCS
IDEAL BLOCK INDUSTRY
1 800 PCS
IDEAL PARTITION BLOCK
PAVING SLABS WALL STONES KERBSTONE
180 м2
PAVING SLABS
2 400 PCS
WALL STONES
450 LINEAL M
KERBSTONE

 

COMPETITORS
Major wall building material players on the Kazakhstan market

Companies Environmental impact Square meter of a wall 350 mm thick Advantages and disadvantages Delivery to the site On-site production
Ideal Block Mobile technology 8 300 KZT High indicators: thermal conductivity and seismic resistance: 9 points Not required Yes
Ceramic
Brick
Produced by
Burning; air
Emissions during
Production
9200 KZT Slow construction,
Highly intensive in
Terms of personnel
/hours
Required Impossible
Gas concrete block High chemical content 8 260 KZT Bad suspension characteristics and poor seismic
Resistance
Required Impossible
Finnblock Similar stationary technology 11610 KZT High indicators: thermal conductivity and seismic resistance: 9 points Required Impossible

 

Payback analysis of the mobile miniplant

Mobile mini plant

Price of the mobile miniplant
60 000 USD
22 800 000 KZТ
Shift output, IDEAL blocks
500 pcs
Savings per IDEAL block
1,5 USD
570 KZТ
Savings per shift
750 USD
285 000 KZТ
Payback period
80 days

 

Full range of products

Full range of products

Full range of products

Full range of products

The developer gets the following benefits

Мобильный завод Мобильный завод Мобильный завод Мобильный завод
No building material logistics and warehousing costs Reduced timeframes of accomodation construction Increased price/quality ratio of finished products Increased price/quality ratio of finished products

 

Technical support

Мобильный завод Мобильный завод Мобильный завод
Plant commissioning in any location within kazakhstan and beyond Training at the Ideal Systems production facility based in Almaty Assistance in finding a logistics solution for mobile miniplant

 

The miniplant includes

  • 20-foot container
  • Automated vibropress line
  • Molds set
  • Pallet dispenser
  • Foam cutting shape cutter
  • Laptop with the software installed
  • Shortened pallet roller platform
  • Oil-pumping station
  • Sg-350 concrete mixer (with a dispensers block)
  • Kl-300-3.5 m conveyor belt (with a stand and beak)
  • Set of special pallets (500 pcs) and standard pallets (500 pcs)
  • Hydrotrolley (pallet jack)
  • Special trolley with palette gripper
  • Folding shed for the process control room

 

Commercial potential

Invention Patent
No. 33059 dated January 11, 2017. Heat- and sound- insulated light- weight wall panel/
Rightsholder: S.V. Sakhnov
Invention Patent No. 33059 dated January 11, 2017. Heat- and sound- insulated light- weight wall panel/ Rightsholder: S.V. Sakhnov
Utility Patent
No. 2110 dated March 16, 2016. Facing panel for building exteriors and its installation method/ Rightsholder: A.A. Elubayev
Utility Patent No. 2110 dated March 16, 2016. Facing panel for building exteriors and its installation method/ Rightsholder: A.A. Elubayev
Conformity     Certificate No. 0041568 Concrete slabs. Serial production
Conformity Certificate No. 0041568 Concrete slabs. Serial production
Conformity Certificate
No. 0041569 Concrete blocks. Serial production
Conformity Certificate No. 0041569 Concrete blocks. Serial production